Call: 866.960.1326
P.O. Box 81356, Lafayette, LA 70598
Welcome to the Case Histories page of PROCOR CHEMICALS. Here, we showcase the success stories and real-world applications of our innovative chemical solutions. These case histories provide detailed insights into how our products and services have addressed complex challenges, delivered measurable results, and added significant value to our clients’ operations.
Date: 06/25/2024
Operator: Auterra Operating
Well: Tinsley Lester AW 1H
Field: Eagleville
Parish/County: Gonzales County Texas
Challenge: Operator experienced fluid losses drilling the lateral section.
Solutions: Pumped more aggressive PRO V+ / PRO X sweeps , Pumping 30ppb sweeps (15ppb PRO V and 15ppb PRO X) every 100ft drilled until losses were controlled. Also carried on location PRO V+, PRO X, SB SuperCeal, PRO Sweep Aid, PRO TightCeal/M products to apply as needed.
Results: Minimized fluid losses and TD the well on a 2-well pad and successfully cemented production casing. Also pumped a 30ppb PV/PX Pre-Cement Spacer to ensure a good cement job.
LaSalle County, TX
Date: 3/25/25
Operator:
Texas American Resources
Well / Area: Burns Ranch 153H
Field: Eagleville (Eagle Ford-1)
Parish/County: LaSalle County, TX
Rig: Ensign T120
Challenges:
Drilling the 4th lateral on a 4-well pad on the 153H at 12,167’; had some seepage losses in the Austin Chalk
Solutions/ Product
Recommendation:
We recommended pumping 5ppb PRO Sweep Aid to be included with the current sweeps of 5ppb Chek Loss to control the seepage; PRO Sweep Aid, SB SuperCeal, PRO V+, PRO X.
Results: 17,365’ with no losses; did not encounter losses in the Olmos and Austin Chalk formations.
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Washington County, TX
Date: 11/21/24
Operator: Magnolia O&G
Well / Area: Commodore Six H06 MC
Field: Giddings
Parish/County: Washington County, TX
Rig: H&P 541
Challenges: TD the 1st intermediate section on a 4-well pad at 10195’ and took a kick; had to kill with 100 bbls of 14.5 OBM because the separator had a crack so they were not able to circulate it out.
Solutions/ Product
Recommendation:
Running sweeps with a mixture of SB SuperCeal, PRO Sweep Aid , also carrying contingency products PRO V+, PRO X for high fluid loss or squeeze..
Results: Washed to bottom to run 7-5/8” casing.
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Webb County, TX
Date: 8/9/24
Operator: Rio Grande E&P
Well / Area: Junco Ranch 1H
Field: Hawkville
Parish/County: Webb County, TX
Rig: H&P 536
Challenges:
The operator drilled out of intermediate casing and attempted to obtain a casing shoe test of 17.0 EMW but was unsuccessful with the pressure leaking off.
Solutions/ Product Recommendation: This Operator is familiar with running our products did not reach out to PROCOR for assistance or recommendations on squeezing the shoe, so they mixed and squeezed an 80bbl pill with 25ppb SB SuperCeal, 30ppb Calcium Carbonate-30 and 30ppb Calcium Carbonate-50ppb.
Results:
The operator was only able to achieve a maximum squeeze of 15.1ppg EMW with the mud engineer’s pill combination. The operator decided to drill ahead with a maximum mud weight of 14.6ppg while pumping preventative sweeps of 10ppb PRO Sweep Aid and 10 ppg Calcium Carbonate every 100ft drilled. The operator was able to drill to the pilot hole TD with no losses. After the fact, we informed their mud engineer we would have recommended pumping, 40ppb PRO X, 30ppb
PRO V+ and 10ppb SB SuperCeal, but we’re concerned about plugging the directional tools. We explained we have pumped this concentration many times and offered to go out to location and assist. The mud engineer was convinced they had a bad cement job on the intermediate casing string.
Reeves County, TX
Date: 10/11/24
Operator: BPX Operating Company
Well / Area: Escarpa 57-T1 39X34 K W111H
Field: Phantom
County: Reeves County, TX
Rig: Savanna Rig 650
Challenges:
Operator experiencing water flow during cement job channeled through cement to surface. First set of perferations and new cement did not stop the water flow.
Solutions:
PROCOR recommended 40 bbls @ 80ppb: Pulled 38 bbls water. Add 1-2 sacks fresh water gel and allow to yield for product suspension, Added 48 sxs PRO V+ (30ppb), Added 48 sxs PRO X (30ppb), Added 40 sxs PRO HG (40ppb). Should yield 40 bbls @ fluid weight. When the squeeze packer was set, began pumping the slurry down the casing as the lead cement Aggressive LCM pill as recommended by the cement company. Once the cement was in place allowed recommended wait time by cement company no less than 4 hours for the PROCOR lead slurry. During the wait time, the hydrogels continued to absorb the water flow, preventing contamination or thinning of the cement by the water allowing it to set up and provide full compressive strength for the test.
Results:
Pressures were constant during pumping procedure and flow was not an issue. This application was basically pumped to stop a slight water flow, absorb water and act as a median allowing the cement to set up.
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Lea County, NM
Date: 9/27/24
Operator: Lario Oil & Gas
Well / Area: Sky Dweller Com 101H
Field: Bone Springs
Parish/County:
Lea County, NM
Rig: Nabors 895
Challenges:
While drilling ahead in 7.875’’ lateral section at 13,342’ MD, we experienced a noticeable drilling break and nearly immediate full losses which are suspected to be related to a fault zone. We continued dry drilling while pumping 30 ppb LCM sweeps until partial returns were established resulting in ~150 bph losses. As we continued drilling ahead, we traversed another suspected fault zone at 13,777’ MD resulting in similar drilling break & full losses. LCM treatments continued and partial returns were re-established with losses now at ~280 bph. As we continued drilling ahead to 14,929’ MD, we experienced a reduction in the loss rate to approximately 65 bph prior to a bit trip. During the trip out, we experienced sporadic overpull through the losses intervals which in turn resulted in losing fluid on the trip out – likely having ripped the LCM scab off. Currently, we are tripping back in hole and experiencing some minor wellbore instability likely resulting from the hole’s inability to hold a column of fluid. We have approx. 1,300’ to TD on this well prior to running our 5.5’’ production casing.
Solutions/ Product
Recommendation:
If still drilling to TD upon product arrival, we recommend a strict sweep regimen through TD of the sections. Begin pumping sweeps every connection or as the prior sweep exits the bit. Sweeps should be 10-20bbls @ 65ppb (25ppb PRO V+, 25ppb Sweep Aid, 5ppb SB Superceal and 5ppb Sweep Aid). This sweep regimen will enhance hole cleaning, resins will coat and keep shales in good shape preventing reactivity, prevent minor seepage to moderate losses, enhance filtration control of the mud and help keep the well bore in gauge. 80bbl sweep slurry @ 65ppb
•Pull 70bbls system mud to slugging pit•Add 80sx PRO V+ (25ppb)•Add 80sx PRO X (25ppb)•Add 16sx PRO Sweep Aid (5ppb)•Add 16sx SB Superceal (5ppb)•Top off to full 80bbls and agitate, pump sweeps as needed.At TD if losses have occurred while drilling, we recommend spotting 50bbls @ 80ppb (35ppb PRO V+/35ppb PRO X/5ppb SB Superceal/5ppb Sweep Aid) across the area where suspected losses occurred prior to POOH to run casing. Mix and pump same pill ahead of cement to ensure returns on cement job.
Lessons Learned:
Would recommend going back up to the lost zone and squeezing the product into the formation to get a better seal in the zone.
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Midland County, TX
Date: 3/11/24
Operator: Pioneer Natural Resources
Well / Area: Crawford-Welchest 27J 10H
Field: Spraberry (Trend Area)
Parish/County: Midland County, TX
Rig: H&P 487
Challenges:
Drilling the intermediate section on the 9H at 6,845’ with WBM and previously running a competitors lube which was blinding off the shakers causing mud losses and having to slow down.
Solutions/Recommendations: Recommended PRO Slide Synthetic Based Drilling Lubricant. Plan was to run PRO Slide in the production lateral with 2% in the active system and spotted 600 bbls in the lateral at TD to POOH and run casing. Results: Lubricant worked well by not blinding over the shakers. Decreased torque enough to help drill faster, allowing the use of WBM through out the well until total depth and the decrease of torque was between 12-20%. Spotting PRO Slide lubricant pills before running casing allowed for casing run to be smooth.
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Midland County, TX
Date: 3/11/24
Operator: Pioneer Natural Resources
Well / Area: Elkin 21L 12H
Field: Spraberry (Trend Area)
Parish/County: Midland County, TX
Rig: H&P 467
Challenges:
Operator experiencing fluid losses while drilling. Solutions/ Product
Recommendation:
They were pumping 30ppb sweeps to help with losses while drilling. Decision was made to mix up an 80ppb pill and spot with a light squeeze. Started with 40ppb (10ppb PRO Sweep Aid, 10ppb SB SuperCeal, 10ppb PRO V+, 10ppb PRO X) and increased to 80ppb. Decision was made to sweep the hole with the 80ppb pill and run liner.
Results:
The 80ppb sweeps fixed the losses and products were pumped through tools with no problems.
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Andrews County, TX
Date: 5/1/23
Operator: Birch Resources
Well / Area: Pepe Paisano 32 #3WA
Field: Spraberry
Parish/County: Andrews County, TX
Rig: HP 248
Challenges:
Operator did not get a good FIT and decided to apply PROCOR’s squeeze product to increase formation integrity to correct pressure.
Solutions/Recommendations:
Recommended preforming squeeze by closing well in and Bull heading fluid into the wellbore.
•We recommend starting off with 10-15bbl sweeps @ 50ppb sweeps every 100’ or as needed (15ppb Sweep Aid, 5ppb SBSuperceal, 15ppb PRO V+ and 15ppb PRO X). Utilize these sweeps from KOP to landing curve.
•Build 80bbl 80ppb pill and spot just above lost zone. Pill will consist of (PV+ 30 ppb, PX 30 ppb, PRO Sweep Aid 10 ppb,SB SuperCeal 10 ppb)
•We recommend spotting a pill across the loss zone and squeezing fluid into the formation till pressure required isachieved.
Results:
Improved FIT results to 9.8 ppg ECD (Equivalent Circulating Density) but needed to get 11.0 ppg ECD. Decision was made to go back in and continue drilling and bring weight of fluid up as need slowly. Will continue to sweep hole with sweep recommendation.
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Midland County, TX
Date: 3/10/23
Operator: Pioneer Natural Resources
Well / Area: Stimson-Nail W17K 11H
Field: Spraberry Trend Area
Parish/County: Midland County, TX
Rig: HP 472
Challenges:
Having torque issues while drilling with Water-Based mud in the lateral section of the well.
Solutions/Recommendations:
To run 3-5% by volume of PRO Slide into the active system to decrease torque and allow for smooth drilling.
Results:
Torque decrease with 4% by volume an average of 4-7K and drilling was completed.
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Lea County, NM
Date: 2/7/23
Operator: Matador Resources
Well / Area: Uncle Richard State Com 214H
Field: West Jal
Parish/County: Lea County, NM
Rig: Patterson 256
Challenges:
Operator lost returns at approximately 4,456’ and continued drilling for another 4,000’ before calling out. Once we arrived on location operations were drilling ahead with no returns. Plan was to pump sweep down to regain returns and finish drilling to casing point. Talked with representatives on location and it was decided that the highest concentration would be 40 ppb, set up 30 bbl sweeps of the 40 ppb consisting of PRO V, PRO X, and SB SuperCeal. Once sweep was pumped there was a noticeable rise in pump pressure, but no returns. The gain in pump pressure stayed until they decided to TOH to change out bit and motor due to low ROP. Before TOH they spotted a 40 ppb 80 bbl pill down around 4,400’ to let soak while changing BHA. Pill did not regain returns.
Solutions/Recommendations: Spotted a pill consisting of 40 pounds per barrel (PRO X 15 ppb, PRO V+ 10 ppb, SB SuperCeal 5 ppb). Products used , PRO V +, PRO X, SB SuperCeal.
Results:
Operator finished drilling interval without returns, but maintain sweeps.
Harrison County, OH
Date: 1/6/25
Operator: Encino Energy
Well / Area: Stitt 1H
Field: Utica Shale
Parish/County: Harrison County, OH
Rig: Patterson 571
Challenges:
Expecting Coal section @ 381’ and water flow @ 750’ , ensuring a good cement job.
Solutions/ Product
Recommendation:
After running 8.75” csg, operator runs 80 bbls @ 100 ppb of PROCOR WBSM/ LCM across and through top of Clinton formation, then perform squeeze to 12.3 EMW once back to shoe. Also pumping 65ppb sweeps in lateral section. Mixed sweeps at 65 ppb consisting of 25ppb PRO V+ 25 ppb PRO X, 5 ppb SB SuperCeal and 5ppb Sweep Aid. Currently pumping 20 bbl sweeps every 200-300′ or as needed to control fluid loss and help with cleaning wellbore.
Results:
Successfully drilled well to TD.
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Carroll County, OH
Date: 12/16/24
Operator: Encino Energy
Well / Area: Snyder 5H
Field: Utica Shale
Parish/County: Carroll County, OH
Rig: Patterson 571
Challenges:
Expecting Coal section @ 381’ and water flow @ 750’, ensuring a good cement job.
Solutions/ Product
Recommendation:
After running 8.75” csg, operator runs 100 ppb of PROCOR WBSM/ LCM across and through top of Clinton formation, then perform squeeze to 12.3 EMW once back to shoe. Also pumping 65ppb sweeps in lateral section. Mixed sweeps at 65 ppb consisting of 25ppb PRO V+ 25ppb PRO X, 5 ppb SB SuperCeal and 5ppb PRO Sweep Aid. Currently pumping 20 -30 bbl sweeps every 200-300′ or as needed to control fluid loss and help with cleaning wellbore.
Results:
Drilled to TD with no problems and no fluid losses.
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Guernsey County, OH
Date: 10/29/24
Operator: Encino Energy
Well / Area: Blue Butterfly 10H
Field: Utica Shale
Parish/County: Guernsey County, OH
Rig: H&P 608
Challenges:
Arrived on location 10/27/24, Check in with Co Man. Currently drilling ahead with occasional losses of 10-40 bbls/hr.
Solutions/ Product
Recommendation:
Cut back pre-mixed pill from 100 ppb to 50 ppb of PROCOR LCM, pumped in 30 bbl sweeps. Losses reduced, mixed sweeps at 40 ppb consisting of 15 ppb PRO V+ 15 ppb PRO Sweep Aid and 10 ppb SB SuperCeal. Currently pumping 20 bbl sweeps every 200-300′ or as needed to control fluid loss and help with cleaning wellbore.
Results:
Drilling ahead at report time at 250-300 ft/hr with little to no fluid loss.
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Lewis County, WV
Date: 8/12/24
Operator: HG Energy
Well / Area: Winans 1216 N-5H
Field: unknown
Parish/County: Lewis County, WV
Rig: Patterson 611
Challenges:
Operator drilling the curve , starting losing fluid @ 100 bbls per hr.
Solutions/ Product
Recommendation:
PROCOR recommended 50bbls (20ppb SB SuperCeal / 25ppb PRO V+). Products used – PRO V+, PRO X, SB SuperCeal
Results:
Pumped pill and achieved full returns, drilled the 24,000’ lateral with no more losses.
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Harrison County, OH
Date:6/11/24
Operator: Encino Energy
Well / Area: David Weaver HN STO 6H
Field:
Parish/County: Harrison County, OH
Rig: Patterson 579
Challenges:
Operator experiencing fluid losses.
Solutions/ Product
Recommendation:
PROCOR recommended pumping a squeeze pill of 80bbls at 80ppb using 50% PRO V+ and 50% PRO X and PRO V+ @ 40ppb and
PRO X @ 40ppb.
Results:
Minor fluid seepage continued same as last well we had just squeezed off so we spotted another 80bbls @ 80ppb. We just achieved 13ppg EMW with about 30bbls in formation. Plan is to bump up a couple more times to get our back-end bleed down a little higher. Top end holds 690-700psi perfect, bleeds down to about 560 after 1hr, so now we were trying to get the back end to settle a little higher. Mud weight to drill to TD is 10.8 – 11.2ppg which would stay below squeeze EMW and was another successful application.
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Belmont County, OH
Date: 12/1/23
Operator: Gulfport
Well / Area: Clark 1B
Field: Clark Pad
Parish/County: Belmont County, OH
Rig: Patterson 873
Challenges:
Fluid losses observed while drilling lateral section of well. Goal is to control and stop any and all fluid loss.
Solutions/ Product
Recommendation:
Mud company LCM consisting of cedar fiber and CACO3. Broad range of recommendations given depending on losses. Recommendation followed was our 25 ppb sweep mix. PRO V + at 15 ppb, SBSC at 5 ppb, PSA at 5 ppb totaling 25 ppb for all
sweeps. Products mixed into slugging pit through hopper, then pumped using rig pumps. No problems encountered during this mixing procedure and no issues pumping products through tools or bit.
Results:
After pills were spotted, well went static and returns were achieved at the shoe with no losses. Procedure went as planned and returns were regained; however, decision was made to cement and P&A by management.
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Tuscarawas County, OH
Date: 11/20/23
Operator: Encino Energy/EAP Operating
Well / Area: Sproul 205h 6078
Field: Utica
Parish/County: Tuscarawas County, OH
Rig: Patterson 580
Challenges:
Prevent / Stop fluid losses in the Clinton formation during intermediate well section.
Solutions/ Product
Recommendation:
PROCOR recommended spotting 80 bbls @ 80 ppb and squeezing formation to desired MWE. Operator followed recommendation using PRO V+ and PRO X both @ 40 ppb.
All products were mixed through the mixing hopper into the slugging pit and pumped using rig pumps downhole. No problems encountered during this mixing procedure and no issues pumping products through tools or bit.
Results:
After spotting and squeezing pill, an acceptable MWE (mud weight equivalent) was achieved, and drilling resumed with no losses. Procedure went as planned and rig was able to drill ahead with no losses while PC Engineer was on location. Superintendent reported after the PROCOR Engineer was released, began weighting up at bottom of curve to drill lateral. This is usually when losses
occur back up in the “Clinton” due to ECD’s. Started w 15bbl sweeps every connection at 45ppb, once 500′ was drilled w no losses, sweeps were reduced to 10bbls every 200′ at 30ppb. Drilled to TD w no further losses or hole issues. Casing was run to bottom slick and cemented with no issues.
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Columbiana County, OH
Date: 9/19/2022
Operator: Encino Energy
Well / Area: Patterson 580
Field: Dutch Valley 6H and 10H
Parish/County: Sanor Farms
Rig: Columbiana County, OH
Challenges:
Operator experiencing 30bph fluid losses.
Solutions / Products
Recommended:
Recommended running 50bbl Squeeze Pill of our High Solids/High Fluid Loss Squeeze Products which included PRO V+ @ 35ppb
and PRO X, 5ppb PRO Sweep Aid and 5ppb SBSC. After successfully squeezing the formation recommended following up with sweeps as needed. We also included our PRO V+ Pre-Cement application, 50bbls @ 50ppb, Products Used : PV+, PX
Results:
Text book squeeze , achieved desired pressure, circulating at full drill rate, no fluid losses.
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Carroll County, OH
Date: 9/11/22
Operator: Encino Energy
Well / Area: Krantz CR Mon 5H
Field: Utica 3978
Parish/County: Carroll County, OH
Rig: Patterson 471
Challenges:
Operator is concerned about encountering losses during, or after, filling well with OBM once air drilling is complete.
Solutions / Products
Recommended:
Recommended 80bbl Pill of our High Solids/High Fluid Loss Squeeze Products which included PRO V+ @ 40ppb and PRO X @ 40ppb.
After successfully squeezing the formation recommended following up with sweeps as needed to keep the “Clinton” coated and sealed. We also included our PRO V+ Pre-Cement application, 50bbls @ 50ppb, Products Used : PV+, PX
Results:
No losses were encountered while filling well with OBM. However, we still spotted 85bbl pill of 80ppb (40ppb PV, 40ppbPX) at the bottom of the Clinton formation. We were able to squeeze +/- 7.5bbls into the formation, achieving a EMW of 13.36ppg. Rig is now drilling ahead with no fluid loss issues.
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Dewey County, OK
Date: 2/14/24
Operator: Calcuta Petroleum
Well / Area: SCU 43-1
Field:
Unknown
Parish/County: Dewey County, OK
Rig: Atlas 2
Challenges:
Operator drilling a 8,600’ vertical well in the Cottage Grove formation , running WBM, lost full returns 200’ off bottom, tried multiple different pills and nothing worked, tried mixing up a 50ppb pill of generic LCM products because nothing they had could be pumped @ higher concentrations so this is when we were called in.
Solutions/ Product
Recommendation:
They spotted the 50ppb pill 1000’ off bottom and began tripping out of hole and finally got returns inside surface casing. They tripped back in basically with full returns until they washed through the pill they left in hole and had 100ppb pill of our products mixed, we spotted 50bbls or our pill and as soon as it turned the corner full returns were established and dropped off to 50% returns on next trip in, stopped and pumped another 20bbl pill and established full returns to continue tripping in hole.
Products used –
PRO V+, PRO X, PRO HG, PRO Sweep Aid, SB SuperCeal
Results:
Plan continued to be successful drilled to TD, then spotted a couple of PROCOR pills near bottom to POOH to run casing. Spotted 80bbls @ 65ppb to run casing, had full returns running casing and full returns on cement job using PRO V+ Pre-Cement Spacer.
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Blaine County, OK
Date: 01/04/24
Operator: Longfellow Energy
Well / Area: Nova 3031 #1MHX
Field: Okeene
Parish/County:
Blaine County, OK
Rig: Atlas 5
Challenges:
Having losses, unable to keep hole open, ratty formation top of curve needed to increase mud weight to keep hole open to POOH to run casing. Using conventional mud product treatments with no success unable to keep hole open.
When arrived on location rig was circulating with no losses and mud weight at 9.8ppg but could not raise mud weight needed to get out of hole. Rig crew had 69 bbls of rig fluid in pre-mix tank , which holds 80bbls. Recommended pumping an 80 bbl @ 50ppb pill at top of curve. Operator followed the proposed recommendation.
Solutions/Recommendations:
Ratty formation LCM squeeze – 80bbls @ 50ppb: -Pull 70bbls system mud; Add 70sx Pro V+ (20ppb); Add 70sx Pro X (20ppb); Add 20sx Sweep Aid (5ppb); Add 20sx SB Superceal (5ppb); Top off to full 80bbls and agitate. Spot pill just above or across “ratty formation ” at top of curve. POOH to above slurry, circulate 5bbls to ensure tools are clean then let slurry set for 1 hour for solids to settle. After 1 hour make sure annulus is full, if required to fill, fill in 20bbl increments to keep hydrostatic minimal. Once annulus held full, close annulus and started pumping slow as possible in 2-3bbl increments, building pressure in 100psi increments to desired pressure of 200psi. Refer to squeeze graph. Once desired pressure was achieved, opened annulus and started circulating and dusting up system to desired weight to keep hole open. Once desired weight was achieved, 10ppg, circulate a bottoms up. At this point slowly washing to bottom to clean up hole prior to POOH to run pipe.
Results:
Job was successful. After finishing the last squeeze started weighting up mud to 10ppg, returns were at 100 percent. After weighting up, tripped/washed back to bottom with minimal issues, encountered a few tight spots on way out but no losses and company man stated “this was the best shape the hole has been in since the issues started”. Ran casing to bottom with no issues and cemented with full returns.
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Pittsburg County, OK
Date: 05/30/23
Operator: Trinity Operating
Well / Area: Godwin 1-9/16H
Field:
Unknown
Parish/County: Pittsburg County, OK
Rig: Latshaw 42
Challenges:
Operator anticipating loss circulation.
Solutions/Recommendations:
PRO X, SB SuperCeal, PRO HG
Results:
Minimal fluid losses, minimal product usage successfully drill to TD.
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Coal County, OK
Date: 03/24/23
Operator: Trinity Operating
Well / Area: Clay 4-15 22H
Field: North East Colgate
Parish/County: Coal County, OK
Rig: Latshaw 42
Challenges:
Operator anticipating fluid losses had products on location and did experience significant fluid losses prior to product applications.
Solutions/Recommendations:
PROCOR recommended 50-100bbls containing 65ppb/ 25ppb PRO V+, 25ppb PRO X , 5ppb SB SuperCeal, 5ppb PRO Sweep Aid)
Results:
Operator experienced significant fluid losses and where able to minimized losses by following product recommendation.
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Hughes County, OK
Date: 11/30/22
Operator: Trinity Operating
Well / Area: Woodruff 1-24 25H
Field: Woodford
Parish/County: Hughes County, OK
Rig: Latshaw 42
Challenges:
Operator drilled through an unexpected fault and plugged drill pipe pumping conventional LCM products before PROCOR arrived. After 3 days of fighting losses Geology confirmed they drilled through a large fault causing total losses and gas influx, not a normal loss zone and not the fractured shale gas bearing formation they assumed.
Solutions/Recommendations:
Spot 50-100 pill containing: 80ppb – 35ppb PRO V+, 35ppb PRO X, 5ppb SB Superceal and 5ppb PRO Sweep Aid. Regained full returns and engineer released. As engineer left location, attempted to begin pulling plugged DP and well started losing again. Engineer was turned around to go back to the rig. A second 80bbl @ 80ppb pill was pumped with no success. We then held a conference call to discuss go forward plan. Plan was to utilize the most aggressive LCM pill we had available. It was decided to go with ½ the OH volume (240bbls @ 100ppb – 33.3ppb Pro V+, 33.3ppb PRO X and 33.3ppb PRO HG(hydrogel))
Results:
Once the 240bbls @ 100ppb was spotted, we finally began to get pressures to come down by 4-500psi each pump in and after pumping about 100bbls well stabilized to zero psi killing well, annulus held full and minimal gas. They were able to pull the plugged DP, saving the BHA and run casing. They thought for sure Drill Pipe would be stuck but we explained how the product works, can’t stick you if the BHA and bit or not near the loss zone where it is dewatering.
Notes on Preventative plan of action after the well was dead:
Treated active system with 10ppb SB SuperCeal and 10ppb PRO Sweep Aid. Once system was treated, we recommended maintaining treatment with addtions of 5sx each per hour.
Recommended Sweeps of 20 bbls every 200-200’ Sweep can be pumped as needed, consisting of 10-15bbls every 200-300’@ 20ppb (10ppb PRO Sweep Aid and 10ppb SB SuperCeal). This sweep regimen enhanced hole cleaning, resins coated andkept shales in good shape preventing reactivity, prevents seepage to moderate losses, enhance filtration control of the mudand help keep the well bore in gauge mixing up 80bbls at a time of sweep slurry @ 20ppb. Also ran PRO V+ Pre-Cement Spacer ahead of cement 80bbls @ 80ppb.
Date: 6/19/23
Operator: Texakoma E&P
Rig: United Energy 2
Well: W. McMordie 127-2
Field: ST. Clair (Granite Wash)
County: Roberts County, TX
Challenges:
Operator experiencing total fluid losses while drilling in the granite wash. Casing shoe @ 5,607’ and total depth of the well being 7,621’ (2,014’ OH).
Solutions: Product Recommendations
Operator requested 100bbl of product to cure extreme fluid losses. PROCOR recommended 3 high
fluid loss products, PRO V+, PRO X, PRO HG.
Results: Mixed pill and pumped and displaced to shoe then allowed LCM Pill to sit for 24 hours after which
they broke circulation and had complete returns , circulated and conditioned the mud then
continued drilling new hole, after drilling 17’ had losses once again. Anticipating mixing another
pill but began seeing returns . Circulated and conditioned mud again then were able to continue
drilling with minimal losses to total depth of well.
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